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ZHENGZHOU SHENGHONG HEAVY INDUSTRY TECHNOLOGY CO., LTD. sales@gcfertilizergranulator.com 86--15286833220

ZHENGZHOU SHENGHONG HEAVY INDUSTRY TECHNOLOGY CO., LTD. Hồ sơ công ty
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Nhà > các sản phẩm > Dây chuyền sản xuất phân bón NPK > Dry Type Double Roller Granulator Line for Fertilizer and Chemicals with 1-10 Tons Per Hour Capacity and Stainless Steel Construction

Dry Type Double Roller Granulator Line for Fertilizer and Chemicals with 1-10 Tons Per Hour Capacity and Stainless Steel Construction

Chi tiết sản phẩm

Nguồn gốc: Trịnh Châu, tỉnh Hà Nam Trung Quốc

Hàng hiệu: Shenghong

Chứng nhận: SGS, ISO, BV

Số mô hình: Dòng SDZ

Điều khoản thanh toán và vận chuyển

Số lượng đặt hàng tối thiểu: 1 bộ

Giá bán: can be negotiated

chi tiết đóng gói: Container hoặc hộp gỗ dán

Thời gian giao hàng: 10-15 ngày Xuất xưởng

Điều khoản thanh toán: L/C,T/T

Khả năng cung cấp: 200 bộ mỗi tháng

Nhận giá tốt nhất
Chi tiết sản phẩm
Làm nổi bật:
Hình dạng hạt phân bón:
Hình tròn, hình bầu dục, v.v.
Năng suất:
1-20 nghìn tấn mỗi năm
Nguyên liệu thô:
bột hóa học
Loại hạt:
Loại khô
Lợi thế:
Tiết kiệm năng lượng
Vật liệu xây dựng:
thép không gỉ và thép cacbon
Năng lực sản xuất:
1-10 tấn mỗi giờ
Màu sắc:
Yêu cầu
Phương pháp tạo hạt:
Tạo hạt trống quay hoặc tạo hạt đùn
Sản phẩm cuối cùng:
Phân bón NPK hỗn hợp dạng hạt
Hình dạng hạt phân bón:
Hình tròn, hình bầu dục, v.v.
Năng suất:
1-20 nghìn tấn mỗi năm
Nguyên liệu thô:
bột hóa học
Loại hạt:
Loại khô
Lợi thế:
Tiết kiệm năng lượng
Vật liệu xây dựng:
thép không gỉ và thép cacbon
Năng lực sản xuất:
1-10 tấn mỗi giờ
Màu sắc:
Yêu cầu
Phương pháp tạo hạt:
Tạo hạt trống quay hoặc tạo hạt đùn
Sản phẩm cuối cùng:
Phân bón NPK hỗn hợp dạng hạt
Mô tả sản phẩm
Multi-Purpose Double Roller Granulator Line for Fertilizer and Chemicals
Product Introduction
Investing in industrial machinery that is limited to a single material type can restrict your market agility and lower your equipment utilization rates. Our cutting-edge Multi-Purpose Double Roller Granulator Line for Fertilizer and Chemicals is engineered specifically to eliminate this operational restriction.
Driven by a high-torque multi-purpose roller press system, this versatile line handles a wide array of bulk chemical powders and granular nutrients with equal precision. By converting loose, fine powders into high-density dustless granules through pure dry mechanical compaction, this heavy-duty chemical powder granulator plant allows your facility to easily pivot between compound fertilizer manufacturing and industrial powder compacting, maximizing your continuous operational profits.
Multi-Purpose Double Roller Granulator Line overview
Key Performance Features
  • Advanced Cross-Industry Utility: Seamlessly processes diverse raw materials from NPK chemical salts to industrial minerals, catalysts, melting snow agents, and zinc oxide powders.
  • Extreme Hydraulic Force Tuning: The multi-purpose roller press features a smart dual-cylinder hydraulic station that allows operators to calibrate specific pressing tonnage based on independent chemical material hardness.
  • Complete Dry Compaction Matrix: Requires absolute zero liquid binders, steam, or moisture additions, eliminating chemical compatibility risks and protecting the inherent purity of your commercial products.
  • Heavy-Duty Anti-Attrition Materials: All feeding screws, roller shells, and sizing elements are manufactured from upgraded wear-resistant alloys to prevent premature erosion from aggressive chemical inputs.
Double roller granulator technical details
Technical Specifications
Production Capacity 1 - 5 Tons/Hour (Depending on targeted material bulk density and particle characteristics)
Granulation Mechanism Ambient-Temperature High-Pressure Dry Extrulation Compaction
Material Compatibility Fertilizer crystals, multi-component chemical salts, mineral oxides, and industrial powders
Finished Particle Geometry 2mm - 6mm customizable uniform granules (Spherical, tablet, or strip styles)
Main Drive Control Automated central PLC hub featuring precise real-time hydraulic and amperage monitoring
Cross-Functional Mechanical Process Flow & Working Principle
This high-efficiency chemical powder granulator line operates on an automated, multi-material processing loop:
  1. Sealed Multi-Material Storage Intake: Raw fertilizer components or industrial chemical powders are vacuum-conveyed into independent enclosed hoppers to keep fine dust from escaping into the open plant environment.
  2. Fluidless Homogeneous Dry Blending: The bulk dry powders drop into a heavy-duty twin-shaft ribbon blender that uses aggressive mechanical agitation to create a perfectly uniform matrix prior to compaction.
  3. Forced De-Aerating Vertical Feeding: The blended powder drops into the vertical feeding throat, where a variable-pitch tapered screw pre-compresses and degasses loose material to prevent air pockets during the roller squeeze.
  4. High-Pressure Twin-Roller Compression: The de-aerated chemical mix passes between two high-precision counter-rotating alloy rollers. Under immense hydraulic squeezing forces, the powder instantly undergoes dry compacting, leaving the rolls as solid flakes.
  5. Twin-Stage Mechanical Flake Breaking: The hard flakes drop directly into a rugged primary breaking mill, where slow-speed cutting bars crack the solid sheets into manageable multi-angled raw fragments.
  6. High-Frequency Dual-Deck Screening: The fragments travel straight through an enclosed rotary screening machine to extract standard commercial granules. Qualified particles (2-4mm) flow toward the final packaging stage.
  7. Automated Material Reclamation Loop: Oversized particles are sent back for a quick re-crush, while fine undersized dust is gathered by a bottom collector and re-routed via an enclosed elevator back into the primary vertical screw for 100% waste-free processing.
  8. Direct Continuous Bulk Packaging: Because this industrial powder compacting line bypasses thermal dryers and cooling delays, the qualified finished granules are immediately directed to an automated bagging system for rapid 25kg/50kg packing.
Chemical powder granulator process flow
Expand Your Chemical Manufacturing Agility
Are you seeking a rugged, multi-purpose roller press that can process traditional compound fertilizers as easily as advanced industrial chemicals without causing system wear? Let our design engineering team configure a flexible chemical powder granulator plant layout customized to your raw material chemistry.
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